Roni Sir (Process Design) – 29 Years of Experience
Our Process Design Engineering course is led by a highly experienced professional with 29+ years of strong industry experience and 16+ years of teaching experience. He has worked with leading multinational companies and has delivered engineering design services for oil & gas plants, chemical plants, petrochemical units, fertilizer plants, power plants, water treatment plants, and pharmaceutical industries. His deep understanding of process engineering, combined with hands-on project exposure and clear teaching style, makes him an exceptional mentor for both freshers and working professionals.
Professional Expertise
Strong background in Process Design and Basic Engineering for a wide range of industries Skilled in creating Design Basis, process philosophies, and engineering guidelines Expert in developing Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), and Utility Distribution Diagrams (UDDs) Hands-on experience in equipment sizing, line sizing, pump hydraulics, and pressure drop calculations Proficient in preparing equipment and package specifications, process datasheets, and instrument datasheets Strong knowledge of process safety, including PSV/PRV sizing, flare load estimation, and safety device selection Experienced in mass balance, energy balance, and process optimization studies Skilled in reviewing engineering documents, design reports, and technical deliverables Worked as a Technical Interface between client and company for engineering coordination Excellent at working with multi discipline teams such as piping, mechanical, electrical, civil, and instrumentation Experience in HAZOP participation, risk identification, and process safety reviews Knowledge of utility systems, heat exchangers, reactors, separators, distillation columns, scrubbers, and other process equipment
Software & Simulation Expertise
Strong working knowledge of UNISIM, HTRI, KG Tower, and other process simulation tools Skilled in steady state and dynamic simulation for equipment design and performance checks Experience in preparing simulation models for heat exchangers, distillation columns, pumps, compressors, and reactors Ability to interpret simulation results and convert them into engineering deliverables
Industry Experience
Delivered engineering design services for Oil & Gas Processing Plants, Petrochemical and Chemical Plants, Fertilizer Units, Power Plants, Water Treatment and Effluent Treatment Plants, and Pharmaceutical Facilities Involved in Basic Engineering, Detail Engineering, FEED, and EPC projects Experience in vendor coordination, technical bid evaluation, and document review Supported site teams during commissioning, troubleshooting, and plant modifications
Training Strengths
16+ years of experience in teaching and mentoring engineering students and professionals Known for explaining complex concepts in simple, practical, easy-to-understand language Uses real project examples, case studies, and industry workflows to enhance learning Helps learners become job-ready for EPC companies, design offices, and operating plants